Metallisation videos

General Videos
Application videos

Flame spraying

General video showing the flame spraying process. Mainly shows anti-corrosion spraying, typical application and includes a brief summary of the flame spray range plus the benefits of flame spraying.

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Arc spraying

General video showing the arc spray process. System generally shown is the ARC140 system used for anti-corrosion and engineering coatings. The video also includes a brief summary of the full arc spray range, typical applications and the benefits of arc spraying.

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Pistol control console - HVOF

This video shows the Metallisation pistol control console for HVOF pistols. The control console has a common principle and simple control interface, whether controlling a Metallisation METJET 4L lliquid fuel pistol or liquid/gas fuelled pistols from other companies. CLICK HERE to see more detail of the METJET 4L HVOF System

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MK66E-PC Auto Wire Flame Spray System

Video shows the MK66E-PC automatic flame spray system. The system is shown in operation and also shows how parameters are set. This exact system has been used to spray molybdenum and steel coatings to refurbish train axles. CLICK HERE to see more detail of the MK66E-PC System

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ARC140 Deflected Extension

Video shows the ARC140 deflected extension in use to spray internal bores with a deflection angle up to 78 degrees. Similar extensions are also available for ARC340 and ARC528 systems.

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20m cored wire spraying

This basic video shows that ARC140 system spraying cored wire through a 20m supplies pack. Cored wire is notoriously difficult to spray due to it's low columns strength. The ARC140 is seen to spray very successfully, even when feeding the wire for 20m. Note: tying knots in the conduits is for display purposes only and should not be done in general use.

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Automatic Pipe Spraying

For large volume of pipe spraying (or other products), automating the process can have significant benefits. This video shows a system installed at Gemini Corrosion Service Ltd for applying TSA to oil industry pipes and risers. Click here for more details.

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Flame spray TSA on footbridge

Metallisation MK73 flame spray systems are used to spray aluminium (TSA) as a corrosion protection coating to a footbridge for a railway crossing. Click here to read the full story.

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Deflected flame extension - Zinc on RNLI Chassis

Perryfields Ltd have used a Metallisation deflected flame spray extension on their MK73 flame spray pistol to spray hard to access areas with zinc. The areas include the chassis legs and engine mounts for a new RNLI Launch and Recovery System, manufactured by Supacat Ltd. Click here to read the full story.

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Forth Road Bridge - Zinc Sprayed by Metallisation

The Forth Road Bridge was metal sprayed with zinc in the early 1960's. With 10,000 tons of steel sprayed, it was a job that needed automation. See the story of the project carried out by Metallisation and click here to read about it.

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Car body panel repairs

VW Vanshack Ltd are using a Metallisation MK73 flame spray system for car body panel repairs. This video shows panel corrosion repair with zinc but they also use the system for filling, corrosion protection and as a replacement for lead loading for seam sealing. Click here to read the full story.

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ERW tube mill weld seam repair

Metal spraying is used to repair the weld seam area of ERW tubes and sections. Zinc, Aluminium or Zinc/Aluminium alloys is typically sprayed. Pistols are mounted with extraction boxes. The Metallisation ARC528E system is used for this application

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Automatic Gas Cylinder Spraying

This video shows the automated zinc spraying of Gas Cylinder Spraying (LPG cylinders). This can be onto brand new cylinders or on reclaimed/repaired cylinders. A press release on recent installations can be read by clicking here and here.

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TSA spraying offshore platform

This video shows the flame spraying of an offshore oil platform destined for the North Sea. 5 systems were used to spray the structure. Click here to read the full story.

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